Custom Stencils
Looking for custom stencil with fast turnaround? You have come to the right place!
We can make stencils for many applications including:
- Shipping & Crating
- Decorative Stencils
- Custom Logos
- Industrial Lettering
- Decorative Lettering
- Graphics
- Sign Making
- Parking Lot
- and more
Materials we use in stencil making
- Aluminum
- Cardboard
- Chipboard
- Matboard
- Stainless Steel
- Mylar
- Polycarbonate
- Rubber
- Acetate
- And many more custom materials

How to choose the right stencil material for your application and budget?
The choice of stencil material plays a crucial role in the stencil’s durability, flexibility, and detail.
You can check out our full list of materials here
Here are the primary options:
Corrugated Cardboard
For budget-friendly, temporary use, cardboard is a simple choice. Its standard 0.157 inch (4 mm) thickness may limit spraying angles and wears out quickly, but it’s effective for a few stencil applications. Sheet dimensions: 96″ x 48″
Aluminum
Aluminum stencils are more durable than plastics or paper. They can be cleaned and saved for future use. Depending on the details and stencil dimensions, thickness can range from 0.03 inch to 1/8 inch thick. Sheet dimensions: 96″ x 48″
Mylar – Polyester Film (PET)
This thin, flexible material excels when fine detail and tear resistance are needed. Available in 5 mil, 7.5 mil, and 10 mil thicknesses. Mylar is suitable for delicate designs gracefully. Sheet dimensions: 36″ x 24″
Oil board
A cost-effective alternative for shorter runs, oil board’s waxy surface repels paint, extending its life. At about 0.020″ inch (0.44 mm) thickness, it’s ideal for modest stencil projects without sacrificing quality. Sheet dimensions: 36″ x 24″
Polycarbonate, Lexan TM
This material is flexible and retains no shape memory. It means that stencils can be stored and reused. Polycarbonate is available in thicknesses ranging from 0.10 inch to 1/8 inch thick. Sheet dimensions: 96″ x 48″
Stainless steel
Stainless steel is a top choice if you need durable stencils that can be used over many applications. It’s easy to clean and save for future use. Sheet dimensions: 96″ x 48″
